will do... a few days have passed, and i'm game for another go with my DID.
at least my Hydra is still going strong; will be due for its 3rd cleaning.
I can always use eko or nextel as a "sock" that works great; just gunks up in no time; but should be easy to wash and dry burn too; especially the ceramic nextel (which i don't have yet -just the XS which is silica not as tough...)...
I have seen that with nichrome it is slightly more susceptible to shorting, but this wasn't with ceramic and genesis set-ups so not really sure if it can be compared. personally I have never used nichrome so I really don't know if it really has anything to do with your issues but its worth a try. maybe the different make up of the wire is causing it to expand more then kanthal. also give the drill bit method a go as well, like nam mentioned, a lot have had great results doing it that way also.