Have you tried using voltage instead of wattage?
It's the same thing but the math is easier in voltage.
I use the rule of 2- add 2 to your resistance and set that as voltage
If I have a 1.5 ohm coil
1.5+2=3.5
I set volts to 3.5 and adjust from there to taste.
Also are you sure you're wetting the wick enough.
It sounds as though the coil is fine. And I know we're beating a Dead Sea Horse here but of the wick is clicking a channel or too thick it'll dry burn every time. Bronze set up some photos and those should help quite a bit.
Try doing your wick about 3/4 the diameter of your coil to see if that works, cut is t where it meets the floor and put the bottom chamber back on, slide the wick with a screw driver next to where the channels flows into the chamber and finish assmebly.
I was having problems when I thought too much- just saying
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