Selfmade "Big" Genisis Style Atomizer HowTo
..i want to show you the "making of" my Atomizer i use at my Copper Tube MOD and the VV MOD Copper-Tube :
but at first...sorry for the bad english, i try to give my best...
I had the idea to build a "Big" atomizer wit "normal" things i can by "offline", cause not everybody has the luck just to go downstairs to the lathe as myself.
the following parts are used:
For soldering i use a special Silver-Solder-Paste (lead-free ...sorry, don´t know the english name for it...)
First step is to put 6 washers (5x13) together, holded with with a screw M5 srew.
...the closer the better the final will fit.
i use shrinkable tubing to fit the 5,3mm exactly to the M5 screw.
these "smaller" washers are used as Nuts for the O-rings.
I have to "file" down to 14,5mm for my 20/18 acryl-tube.
therefore i lay a cheap on the table,pressing the washers on it while drillig...
It is absolutely positive for your mind when you sweep away the tiny pile of brass shavings that are on the table after 5 minutes to see that tere is REALLY a progress
( ... to front and back...front and back...front... )
180 Sandpaper:
polish:
and because it was such a wonderful game the same procedure with 8 pieces of from 6,4x18 washers down to 17mm:
( ... to front and back...front and back...front... )
...on left the result, right side the waste
come on...lets go on:
The smaller washers are drilled out to 6mm inside ...
and soldered together:
put on one of the "threaded bushings" one Big, 2 small, 1 Big, 1 small.
(the small washers have now exact 6mm inside to press-fit)
the "threaded bushings" i use only to become a fine, long 4mm Hole for the 4mm Brass-Tube.
If you use 6mm Brass Tube there is no need for these 2 Parts...
for pressure between the parts (...and cool fingers...) i use this "construction":
looks really mad after the "solder orgy"
but a little steel wool and everything is fine again:
Drill with 4mm, 9,5mm at the other side for the 510 from the old Clearo:
did look fine after pressing in, didnt it?
Now the Top Part:
put together, after solder paste between all parts
(thick,thin,thin,thick,thin)
after soldering:
polished:
a little 2,5mm drill in the lower part ~1mm deep holds the SS in place.
In the Top part the following holes:
2mm for SS, as near as possible to the middle,
1,5 mm (M2) for "Kanthal-Hoder" (-), as near as possible to the 2mm for SS,
2,5mm (M3) for the filling Hole...
Put the 4mm Tube in and solder:
The Silver-solder-Paste only in the inner part, we dont want contact with liquid!:
510 inner Part (+) drilled to 2mm inside, 2mm Brasstube in, Shrinking Tube over the complete ...
the m2 and M3...
preparing the SS:
filling with 2ml Liquid:
Top Cover made from the left washers...ready:
At current model i use a 1,5mm hole in the acryl-tube direct beneathe the SS.
Didnt blow hot steam to my face when breathing in to the mouthepiece
I wish much fun if someone wants to build...
greetings from germany
Juergen
..i want to show you the "making of" my Atomizer i use at my Copper Tube MOD and the VV MOD Copper-Tube :
but at first...sorry for the bad english, i try to give my best...
I had the idea to build a "Big" atomizer wit "normal" things i can by "offline", cause not everybody has the luck just to go downstairs to the lathe as myself.
the following parts are used:
For soldering i use a special Silver-Solder-Paste (lead-free ...sorry, don´t know the english name for it...)
First step is to put 6 washers (5x13) together, holded with with a screw M5 srew.
...the closer the better the final will fit.
i use shrinkable tubing to fit the 5,3mm exactly to the M5 screw.
these "smaller" washers are used as Nuts for the O-rings.
I have to "file" down to 14,5mm for my 20/18 acryl-tube.
therefore i lay a cheap on the table,pressing the washers on it while drillig...
It is absolutely positive for your mind when you sweep away the tiny pile of brass shavings that are on the table after 5 minutes to see that tere is REALLY a progress
( ... to front and back...front and back...front...
)
180 Sandpaper:
polish:
and because it was such a wonderful game the same procedure with 8 pieces of from 6,4x18 washers down to 17mm:
( ... to front and back...front and back...front...
)
...on left the result, right side the waste
come on...lets go on:
The smaller washers are drilled out to 6mm inside ...
and soldered together:
put on one of the "threaded bushings" one Big, 2 small, 1 Big, 1 small.
(the small washers have now exact 6mm inside to press-fit)
the "threaded bushings" i use only to become a fine, long 4mm Hole for the 4mm Brass-Tube.
If you use 6mm Brass Tube there is no need for these 2 Parts...
for pressure between the parts (...and cool fingers...) i use this "construction":
looks really mad after the "solder orgy"
but a little steel wool and everything is fine again:
Drill with 4mm, 9,5mm at the other side for the 510 from the old Clearo:
did look fine after pressing in, didnt it?
Now the Top Part:
put together, after solder paste between all parts
(thick,thin,thin,thick,thin)
after soldering:
polished:
a little 2,5mm drill in the lower part ~1mm deep holds the SS in place.
In the Top part the following holes:
2mm for SS, as near as possible to the middle,
1,5 mm (M2) for "Kanthal-Hoder" (-), as near as possible to the 2mm for SS,
2,5mm (M3) for the filling Hole...
Put the 4mm Tube in and solder:
The Silver-solder-Paste only in the inner part, we dont want contact with liquid!:
510 inner Part (+) drilled to 2mm inside, 2mm Brasstube in, Shrinking Tube over the complete ...
the m2 and M3...
preparing the SS:
filling with 2ml Liquid:
Top Cover made from the left washers...ready:
At current model i use a 1,5mm hole in the acryl-tube direct beneathe the SS.
Didnt blow hot steam to my face when breathing in to the mouthepiece
I wish much fun if someone wants to build...
greetings from germany
Juergen
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