Here's some google-fu for you folks (with links, to back up what I'm putting here):
Kanthal (Wikipedia): For heating, resistance wire must be stable in air when hot. Kanthal FeCrAl alloy forms a protective layer of
aluminum oxide (alumina).[1] Aluminium oxide is an electrical insulator but has a relatively high thermal conductivity; special techniques may be required to make good electrical connections.
Ok, so Kanthal produces an aluminum oxide... here's an MSDS for you on it:
Aluminum Oxide (ESPI Metals - espimetals.com): Keep in mind, the word "may" is not the same as "shall" or "will".
Acute Effects:
Inhalation: Inhalation of finely divided dust
may cause coughing, mucous production and shortness of breath.
Ingestion: None recorded.
Skin: May cause irritation.
Eye: Dust may cause eye irritation.
Chronic Effects:
Inhalation: Inhalation of finely divided dust
may cause lung damage affecting breathing capacity.
Ingestion: None recorded.
Skin: None recorded.
Eye: None recorded.
Ok, so there's Kanthal wire's oxide, aluminum oxide for ya, quickly, with references I've used... Also, please note that those references on the MSDS state "dust".
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Let's look at Titanium now!
Titanium (Wikipedia): Like aluminium and magnesium metal surfaces,
titanium metal and its alloys oxidize immediately upon exposure to air.|||||Oxides, sulfides, and alkoxides: The most important oxide is TiO2.
So, now, let's look at the MSDS's for Titanium Oxide (TiO) and Titanium (TiO2):
Titanium Oxide (TiO) (ESPI Metals - espimetals.com): Once again, please keep in mind, the word "may" is not the same as "shall" or "will".
Acute Effects:
Inhalation: Dust
may cause irritation to the upper respiratory tract and mucous membranes.
Ingestion: No acute health effects recorded.
Skin: Prolonged or repeated contact may cause irritation.
Eye: Prolonged or repeated contact may cause irritation.
Chronic Effects:
Inhalation:
May cause slight lesions in the lungs, lung fibrosis, bronchitis and emphysema. No other chronic health effects recorded.
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Titanium Oxide (TiO2) (ESPI Metals - espimetals.com): Once again, please keep in mind, the word "may" is not the same as "shall" or "will".
Acute Effects:
Inhalation: High concentrations of dust
may cause mild, temporary irritation to the upper respiratory tract and mucous membranes.
Ingestion: No acute health effects recorded.
Skin: May cause mild irritation.
Eye: May cause 'foreign body' irritation.
Chronic Effects:
Inhalation: Long-term exposure to high concentrations
may cause increased mucous flow in the nose and respiratory system, decreased lung function, mild fibrosis, and thickening of the lining of the lung cavity.
Ingestion: No chronic health effects recorded.
Skin: No chronic health effects recorded.
Eye: No chronic health effects recorded.
Medical Conditions Possibly Aggravated by Overexposure: Pre-existing respiratory disorders.
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Ok then! That was a lot to hyperlink/cut/paste ect. So I went ahead and added all the info that folks were asking for. Now, when the Ti wire comes out, will I be afraid to use it? Heck no! I'll gladly try it out and see if it's better. <----- anyonee can quote me on that statement by the way!
Having said that, after looking at what I just posted here (with links to MSDS's), I can't see how Kanthal is substantially (even remotely) worse than the Titanium. If there is something out there that shows that the Kanthal is worse for us, would anyone please educate us (me) by showing us the document(s)? As far as I'm concerned, no matter if the metal I'm using for my coils is Kanthal or Titanium, it's still WAY better for me than cigarettes..