With regards to leaking, I've tried shutting down juice flow, keeping AFC open and not filling quite as much with juice, but still get severe leaking (even before I open the juice flow at all) until the juice level drops to about level with the top of the "deck chamber" - just below where the narrower top part of the chimney is. (Leaking then appears to stop at that point.) Should I only be filling to that level? (I'm not sure if that is even 2ml capacity at that point.) Could I have a loose connection between those two pieces? (I'm not even sure if that is two pieces or just one, but if that is two pieces that might be were the issue is.) How would I check for correcting that? Anyone else had a problem like that.
As to this tank's fit on an iStick Pico, how tightly you can screw the tank down partly depends on where you will want your AFC set. If you want it at or near wide open, you should be able to screw down the tank all the way. But if you want to dial down the AFC some, you will run into issues with that dial not clearing the Pico's battery cap - unless you loosen the tank a bit. If the Pico's battery cap was less thick it would probably not be an issue for some of us, but the cap does need the knurling it has to help get it on and off. I'm wondering if there are any aftermarket iStick Pico battery caps that are thinner (slightly smaller diameter) in construction? There might be. I'll have to search around a bit and see.
UPDATE: I searched for spare iStick Pico battery top caps, but found nothing - not even on eLeaf's website or on FT. No aftermarket top caps found either, of course. I tried refilling the tank to just the very top of the "deck chamber" (no idea what that part is actually called), but still ended up with about the same amount of leakage as before, until the leaking slowed down or stopped (about 2mm or so below the top of that "deck chamber"). So the amount of leakage appears to always be about the same, regardless of how much (or how little) I fill the tank. No idea what is going on there. I guess I'll break out my black GM V3 and see if it has a similar issue? The leaking juice ends up coming out of the AFC dial ports near the bottom of the tank.
Signed up to respond to this.. You're not the only one having the leaking when refilling issue. See here on reddit.com (this wasn't posted by me but exactly matches my experience): /r/electronic_cigarette/comments/5846h6/goblin_mini_v3_leaking_issues_video/
It looks like there's a problem with the juice control not fully closing. I personally have been able to vape a whole tank of 70vg liquid with the juice control closed. No dry hits. When I open the top cap to refill, with the juice control closed, I see bubbles going upwards and liquid coming out of the air flow, once the top cap is back on the leaking stops.
I'm trying to get a refund from my retailer because this is clearly a fault that affects some of the tanks, I've re-wicked around 20 times, rebuilt and changed all the seals yet the issue persists.