Ever since I got my XL order I've been "experimenting" with them. If I have to go out and take something with me that I know works, I grab a few older CE2 510's. I plan on cutting another plastic fill ring to fit my 510 XL, but on subsequent refills with my first one I'm still getting leakage into the air tube.
Here's my basic idea. I know they probably won't do it, but they should. Go back to the plastic cup/plastic fill ring design (no glue), but improve the wicking from the original design by opening the slots just a bit and keeping the current wick. In addition they need to raise the overall ohm rating (2.8-3.2 should be fine) and keep it consistent carto to carto. imo that would solve 95% of the problems we're having with these.
If there's no difference in performance between plastic cup and ceramic cup keep the ceramic, But I never had a plastic one melt or burn and it seemed to seal with the plastic fill ring just fine.
In addition (and most importantly), replace everyone's previous XL orders with a real working version free of charge. They're not working as advertised.