After having gone back to the drawing board on my problems, I thought I'd check back in with my findings...
I think I had two separate problems that combined to kill coil life and taste:
1) Power lung hitting
2) Coil too high
After taking Jeremy's suggestion about airflow, I thought more was better, and began 'power' hitting the kayfun, trying to suck as much air as I could past the coil.
This did not work, or I should say, after a fresh rewicking, things would work ok for 5 - 7 draws.
This is what finally clued me in...
I began to notice that that after a fresh rewicking, the kayfun would hit like a dripper, then performance and taste would drop like a rock.
I began experimenting with tail thinning, which would extend the number of initial 'good' draws...
The last time I opened up the tank, I noticed the wick darkening on one side.
This side was a little thicker close to the edge of the coil, and also had a sharp kink as it bent down towards the deck.
Looking for ways to remedy the kink, I finally noticed just how high my coil was sitting above the airhole.
BINGO. The coil was too high!
Assemble, fill, and boomstick - nic and taste. Been going strong for a little while now.
Lesson learned: once you nail the rayon density, it magnifies everything - including build problems.
I've also stopped power lung hitting, it just isn't necessary to get the 'clouds' I was looking for.
I mean, I know I'm not going to get dripper clouds out of a kayfun, but when it's tuned wrong I know,
especially because I use higher VG ratios, which make nice 'clouds' when everything is good
Hopefully this also works out my longevity issue, time will tell...
