the silicone sits on a sharp tube. the washer goes between the end of the tube and the silicone. remove the washer and reassemble and when you tighten the top down the sharp edge of the atty tube will cut into the silicone possibly all the way through just like a hole punch.
a better fix might be to drill out the center of the washer and make it bigger?
Hm. Tried that on a spare one - didn't happen. The mouthpiece tube is too short.

(God, don't ever tell me about something that has to do with jumping off a tall building... i might do it for the sake of experimentation...)
I don't think you want to remove the hat - not in these problematic heads, at any rate. Anything that loosens the draw kills the flavor. Here is what I tried in my experimentation: lifting the hats (opens up the slots and increases the space above the coil - killed the flavor entirely); trimming the hat (opens up the slots - killed the flavor enirely); changing the hat with a pip to a head without a pip (opens up the hole - this made no difference at all); removing the extra floating wick (just because, but it also opened up the space all around - made the flavor less). All this was done on a head that produced lots of vapor but not a lot of flavor.
Bottom line is that anything that opened up the draw either decreased or killed the flavor outright. The only thing that comes to mind is that since these things are pretty loose on the draw to begin with, increasing the draw dilutes the flavor? But, then, if the draw is tighter, the air speed is greater, so the air has less time to pick up the flavor. That is, assuming that the vaper draws the exact same amount of air no matter what the draw is... It's a mess. I have no idea why, all I know is what happened.
Oh, btw, covering up one of the holes did improve the flavor just a tad, imho - or maybe I was hallucinating at that point...
